Start by marking the keg about 1 1/2 inches from the bottom in a spot that does not have a vent hole below it. Using a hole saw or Dremmel type tool drill a ONE inch hole in the keg. After drilling, clean the hole with a file or grinder to eliminate burrs.
- Step 2
Clean the metal shards out of the keg and insert the rubber grommet into the hole. Make sure it is even on both sides. Then insert the ball valve with one washer on the spigot side. Some lubrication may be needed as it is a very tight fit. You can use silicon spray, soapy water or any other non-petrolium based lubricant.
- Step 3
After the valve has been inserted into the grommet, slide on the remaining washer and lock nut. Make sure the valve is pointing down and tighten the lock nut with a wrench or pliers.
- Step 4
Fill the kettle with water and check for leaks. Tighten the nut more if needed. If it is still leaking after a good tightening, disassemble and look for burrs or other obstructions. Clean the kettle well before using it for brewing and retighten the nut after the first brew.
- Step 5 for Hothog only
Place the mesh screen inside the kettle and hand tighten the coupling onto the threaded valve. Bend the screen to fit the shape of your kettle. Closer to the bottom and sides is better, but remember that the grain and water will force it down. A note about the Hothog, Do not use pellet hops or boil liquids with the screen attached, it will clog or be damaged.